The Production Line

These newly laser cut parts are coated in a temporary film to preserve the grained surface finish during inserting.

The coating is secure, meaning nozzle distortion is reduced, ensuring we maintain quality cutting.

Shown here are the door castings used on the award-winning log burner stoves we produce.

When received from our customer, the doors are drilled and tapped for various fitments, before being prepared to go into our new rotary shot blaster. They are finished with high temperature wet paint.

This is another long-standing customer relationship that we have established over the years and continue to build.

These perfectly formed units are just one of the many components that make up the electrical distribution cases we manufacture for a long-standing customer.

They have each been cut from 1.2mm CR4 and are currently in the bending process. Next, they'll undergo first fitting and powder-coating.

The last stage in the process is final fitting and a full quality inspection to ensure they meet our customer’s exacting quality standards.

Securely wrapped and labelled ready for our weekly despatch schedule.

This order forms part of an ongoing contract for a series of electrical distribution cases. The manufacturing process uses many of the services we have on offer here at Laser Expertise. The mild steel has been laser cut, fabricated into cases and powder coated before final assembly at our East Midlands site.

These parts will be used in electrical switchgear for secondary power distribution. They have already been cut and bent and as you can see here, they have been hung ready for powder coating; with the finished product being painted a dark textured grey.

On average we usually produce around 20 sets a time and they will be sent out as a kit of parts that will be assembled into the finished product by our customer.

This image shows part of a mild steel housing for a ventilation fan that forms part of a leak-proof tank.

Full fabrication of this part involves laser cutting, bending, welding and finishing with a black powder coat.

This is a technical and intricate build. A fabrication like this can often end up in environments that ventilate hazardous materials and so precision is key.